Recently, Yutian Changtong Electronics Co., Ltd. stood out in the public bidding and successfully won the procurement order for large-size quartz dedicated multi-wire saws from Hengtong Optic-Electric, relying on its mature crystal cutting technology, customized equipment advantages and efficient delivery capacity. The awarded equipment is specially customized for cutting large-size quartz substrates, which will support Hengtong Optic-Electric to realize large-scale precision processing and production of high-end quartz materials.
As a benchmark enterprise with a complete industrial chain in China's optical communication and special quartz material sectors, Hengtong Optic-Electric has built an industry-leading intelligent production line for high-purity quartz. It has independently mastered the core technology of fluorine-doped quartz tubes with a high numerical aperture of 0.28 NA and realized the domestic breakthrough of large-size special quartz tubes. Its products are widely applied in core fields such as high-end special optical fibers, laser optics and optical modules. As a leading enterprise in China's high-end quartz manufacturing industry, it sets extremely strict standards for the procurement of quartz processing equipment, imposing top-tier industrial requirements on cutting precision, large-size bearing capacity and stable production output.
The successful bid fully recognizes our company's comprehensive strength. The core competitive advantages in this bidding are summarized into five aspects as follows:
Nearly 30 years of expertise in crystal processing with profound cutting technology accumulation
Founded in 1998, our company has been engaged in the full-process cutting, grinding and polishing of piezoelectric crystals for nearly 30 years, and boasts 16 years of independent R&D experience in multi-wire saws. We have long focused on the cutting of hard and brittle materials including quartz and crystals, and accumulated a wealth of differentiated processing techniques and practical experience. We have developed dedicated and mature solutions to address the problems of edge chipping and high-precision slicing requirements of quartz, making our equipment fully applicable to the precision cutting of various high-purity quartz substrates.
In-depth technical accumulation in the quartz industry with abundant practical project references
We have long been committed to the R&D and manufacturing of quartz processing equipment, serving numerous domestic manufacturers of quartz rods and optical quartz products. We continuously optimize the equipment structure and cutting technologies for the processing of large-size and high-purity quartz, and have a thorough understanding of the production pain points in the quartz industry. Our equipment delivers far better process adaptability than those from general cutting equipment manufacturers.
Compact design for large-size models, ensuring easy operation and production safety
The customized equipment won in this project is capable of processing extra-large quartz blanks of 530mm×530mm, with both effective cutting width and height reaching 530mm. The overall height of the complete machine is controlled within 3 meters. Compared with other processing equipment of the same specification, its height is greatly optimized. Operators can conduct roller maintenance and material loading & unloading without working at height, simplifying operation procedures and eliminating potential safety hazards caused by high-altitude work. It fully complies with the standardized safety production management requirements of factories.
Fully self-developed and self-produced supporting system to ensure delivery within 50 days
The tender required the equipment to be delivered within 50 days. Benefiting from our complete independent R&D and production system, we can independently complete the whole process including customized drawing design, casting processing, production of core components and complete machine assembly, free from the delivery restrictions of outsourced parts. Our professional teams for R&D, machining and assembly work in parallel to greatly shorten the delivery cycle, fully meeting the client's urgent demands for production expansion.
High-standard configuration with high cost performance and superior hardware over competitors
The machine adopts an integrated cast body, featuring high rigidity and stable cutting precision. It is fully equipped with control systems developed by Inovance Technology, delivering top-level hardware configuration. Compared with similar industrial equipment, our products are equipped with superior hardware at the same price, and offer more competitive quotations with the same configuration. We provide clients with long-term production solutions featuring high stability and low operating costs.
This cooperation with Hengtong Optic-Electric marks an important milestone in our market expansion of large-size quartz cutting equipment. In the future, drawing on the practical experience gained from this project in manufacturing high-end processing equipment for large-size quartz, we will keep upgrading the dedicated multi-wire cutting technology for quartz. With reliable equipment and solutions, we will empower more manufacturers of quartz and optical crystals, and contribute to the high-quality domestic development of China's high-purity quartz material industry.
